Vijaynagar Technology Operations | JSW Steel

Vijayanagar Works combines global process technologies with digital integration to create one of the world’s most efficient steelmaking ecosystems. COREX technology, high-capacity blast furnaces, BOFs, continuous casting, and advanced rolling mills form the backbone of a fully automated production route.

This page showcases the plant’s complete technological ecosystem — from raw material handling to finished products.

Technology

Where technology drives quality

This dedicated team ensures JSW Steel’s ESG vision translates into tangible action, innovation, and continuous improvement.

COREX Ironmaking Technology

Allows the use of non-coking coal
Lower CO₂ emissions vs blast furnace
Multi-stage gas-cleaning system
High thermal efficiency

High-Efficiency Blast Furnaces

High productivity units
Optimized burden distribution
Top-pressure recovery
High-efficiency stoves
Stable operations supporting high tonnage

Basic Oxygen Furnace (BOF)

Multi-level automation
Slag-free tapping
Consistent chemistry control
High throughput

Continuous Casting

Multiple slab casters
High uniformity
Near-net shape technology
Advanced mold monitoring

Hot Strip Mill (HSM)

Fully automated control
Excellent thickness & width precision
High rolling speeds
Large capacity finishing stands

Cold Rolling Mill (CRM)

High-strength sheet production
Skin-pass mill
Annealing lines
Surface treatment control

Coating & Finishing Lines

Galvanizing
Galvalume®
Colour-coated
Cut-to-length lines

Digital Integration

End-to-end process digital twin
Predictive maintenance (AI/ML)
IoT sensors
Energy optimization systems
Real-time dashboards

Logistics & Material Handling

Dedicated railway sidings
Conveyor belt corridors
Automated yard handling
Integrated dispatch systems

Captive Power & Energy Systems

Power from waste heat
Coke Oven Gas recovery
BF Gas utilization
Renewable integration

Environmental Controls

ESPs & bag filters
Water recycling
Dust suppression
Low-emission systems