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Vijaynagar Works

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Spanning 10,000 acres in Karnataka, Vijayanagar Works anchors JSW Steel’s global strength with 17.5 MTPA capacity, cutting-edge steelmaking, zero-effluent operations and a major brownfield expansion driving future-ready growth.
With a capacity of 12 million tonnes per annum (MTPA), the plant spans the full steel value chain from iron ore beneficiation and coke ovens to blast furnaces, BOFs, continuous casting, hot and cold rolling, and advanced coating lines.

Vijayanagar produces a wide portfolio of flat and long steel products that cater to India’s infrastructure, automotive, industrial and construction sectors. Its ResponsibleSteel™ certification and advanced digital systems reaffirm its position as a benchmark in sustainable, technology-driven steelmaking.

Toranagallu, Karnataka

Location

2021

Commissioned

17.5 MTPA

Total Capacity

WHAT SETS US APART
Designed to Lead Steel Globally

JSW Steel’s flagship integrated facility driving scale, efficiency, and innovation.

Unmatched Scale

With 17.5 MTPA crude steel capacity, including 5 MTPA under commissioning, Vijayanagar Works stands among the world’s largest integrated steel plants.

Technology & Operations

Technology & Operations

Engineering Steel with
Intelligent Technology

At Vijayanagar Works, advanced steelmaking meets smart manufacturing. The facility uses Corex technology, high-capacity blast furnaces and beneficiation for efficient ironmaking, supported by India’s widest hot strip mill and pair-cross cold rolling for ultra-high-strength automotive steels. Clean steel processes, automation, AI, robotics and cloud systems enable consistent quality, lower emissions and digitally integrated operations across the value chain.

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Sustainability & Community Impact
Where Steel Meets Responsibility

Vijayanagar Works integrates sustainability, renewable energy and community development to support responsible steelmaking at scale.

Sustainability Initiatives
Waste to Wealth
Going Green

Sustainability Framework

JSW Steel Vijayanagar Works follows a comprehensive sustainability framework that integrates energy efficiency, resource conservation, and long-term environmental stewardship.

Energy & Climate Change

Energy & Climate Change

By combining renewables, green hydrogen and smart energy recovery, Vijayanagar Works is reshaping low-carbon steelmaking at scale.

Renewable Energy Transition

Renewable Energy Transition

Solar and wind power are progressively integrated at Vijayanagar Works, accelerating the shift to clean energy across steel operations.

Green Hydrogen Initiative

Green Hydrogen Initiative

Green hydrogen at Vijayanagar Works marks a decisive step toward low-carbon steelmaking and future energy transition.

Waste Heat & Gas Recovery

Waste Heat & Gas Recovery

Waste heat and process gases are recovered for captive power, reducing emissions while improving energy efficiency at Vijayanagar Works.

Water Stewardship

Water Stewardship

Through closed-loop water systems and conservation initiatives, Vijayanagar Works minimises freshwater use across operations.

Recycling & Reuse

Recycling & Reuse

Advanced ETPs and cooling systems enable maximum water recirculation and reuse, supporting sustainable steel production.

Waste Management & Circularity

Waste Management & Circularity

By reusing process by-products, Vijayanagar Works reduces waste while improving material efficiency.

Air Quality & Dust Control

Air Quality & Dust Control

With MEROS systems and dust suppression measures, Vijayanagar Works actively manages emissions and air quality.

Community Engagement

Community Engagement

Through active community engagement and governance, Vijayanagar Works ensures inclusive growth alongside industrial progress.

100% Solid Waste Utilisation Achieved

Vijayanagar ensures complete reuse and recycling of all solid waste generated across operations.

Slag Valorisation – Blast Furnace Slag

Slag Valorisation – Blast Furnace Slag

Blast furnace slag is repurposed for cement, roads and rail ballast, reducing carbon impact while replacing natural resources.

Steel Slag Utilisation

Steel Slag Utilisation

Through innovative processing, steel slag at Vijayanagar becomes durable sand for roads and pavements.

Micropelletisation & Briquetting

Micropelletisation & Briquetting

Waste fines are transformed into micropellets and briquettes, maximising raw material recovery and reducing landfill use.

Fly Ash Utilisation

Fly Ash Utilisation

Fly ash from captive power plants is reused in cement and brick manufacturing, reducing waste and environmental impact.

Zero Waste to Landfill

Zero Waste to Landfill

Through segregation, recycling and audits, Vijayanagar Works achieves near-zero waste to landfill across operations.

Technology & Innovation

Technology & Innovation

Technology-led waste processing at Vijayanagar drives continuous improvement in recycling and sustainability.

Recycling & Circularity

Recycling & Circularity

With a 99.98% recycling rate, Vijayanagar Works demonstrates one of the strongest circular economy models in steelmaking.

We are ambitious yet caring

The Vijayanagar facility is supported by one of India’s most progressive industrial townships, reflecting JSW’s people-first and community-first philosophy.

Renewable Energy

Renewable Energy

Vijayanagar Works accelerates decarbonisation by integrating large-scale solar and wind power into operations, reducing reliance on fossil fuels.

Decarbonisation Commitment

Decarbonisation Commitment

With a clear target of 42% CO₂ reduction by 2030, Vijayanagar Works is redefining low-carbon steelmaking at scale.

Green Hydrogen Adoption

Green Hydrogen Adoption

Vijayanagar is implementing India’s largest green hydrogen project for steel, supporting a decisive shift toward future-ready production.

Energy Efficiency

Energy Efficiency

Through waste heat recovery, natural gas use and smart upgrades, Vijayanagar Works improves energy efficiency while lowering emissions.

Water Management

Water Management

Advanced effluent treatment and recirculation systems enable Vijayanagar Works to reuse water extensively and conserve freshwater resources.

Waste-to-Value

Waste-to-Value

Innovative micropelletisation converts slag into a reusable material for sinter making, reducing waste and supporting circular operations.

Green Belt Development

Green Belt Development

Extensive green belts around Vijayanagar Works enhance biodiversity, improve air quality and create a balanced industrial ecosystem.

Circular Economy

Circular Economy

By transforming waste into valuable by-products and publishing EPDs, Vijayanagar Works advances transparent, circular steel production.

Milestones

Defining Moments of Vijayanagar Works

Jindal Vijayanagar Steel Ltd (JVSL) formed
1994
Jindal Vijayanagar Steel Ltd (JVSL) formed
Hot Strip Mill Roll out
1997
Hot Strip Mill Roll out
Corex 1 commissioning & Steel plant capacity rose 0.8 MTPA
1999
Corex 1 commissioning & Steel plant capacity rose 0.8 MTPA
Seel plant capacity of 1.6 mtpa with integrated operation
2001
Seel plant capacity of 1.6 mtpa with integrated operation
Enhanced steel capacity to 2.5 mtpa
2004
Enhanced steel capacity to 2.5 mtpa
Enhanced capacity to 3.8 MTPA
2006
Enhanced capacity to 3.8 MTPA
1.0 mtpa CRM complex started in Vijayanagar
2007
1.0 mtpa CRM complex started in Vijayanagar
Enhanced capacity to 7.8 MTPA
2009
Enhanced capacity to 7.8 MTPA
Became India’s largest plant with a single <br> location production capacity of 10.0 MTPA
2011
Became India’s largest plant with a single
location production capacity of 10.0 MTPA
Vijayanagar’s total capacity reached to 12.0 MTPA <br> (phenomenal feat of 1.0 mtpa per month)
2016
Vijayanagar’s total capacity reached to 12.0 MTPA
(phenomenal feat of 1.0 mtpa per month)
Deming Prize <br> JSW Steel Vijayanagar Works became the first integrated steel plant in the world to be awarded the Deming Prize for TQM (Total Quality Management).
2018
Deming Prize
JSW Steel Vijayanagar Works became the first integrated steel plant in the world to be awarded the Deming Prize for TQM (Total Quality Management).
Sustainability Leadership <br> Recognised by World Steel Association as a
2021
Sustainability Leadership
Recognised by World Steel Association as a "Sustainability Champion" for the first time (a title held for 7+ consecutive years).
ResponsibleSteel™ Certification <br> Became the first steel facility in India to receive this global certification for ethical and sustainable production.
2023
ResponsibleSteel™ Certification
Became the first steel facility in India to receive this global certification for ethical and sustainable production.
Expansion to 17.5 MTPA<br>Began the commissioning of the new 5 MTPA expansion project (Blast Furnace-5 and SMS-3), which pushes the site toward becoming one of the largest in the world.
2024
Expansion to 17.5 MTPA
Began the commissioning of the new 5 MTPA expansion project (Blast Furnace-5 and SMS-3), which pushes the site toward becoming one of the largest in the world.

Key Awards and
Accolades

Recognized for seven consecutive years by the World Steel Association for global leadership in environmental and social stewardship.

Recognized for seven consecutive years by the World Steel Association for global leadership in environmental and social stewardship.

India’s first steel facility to receive global certification for meeting rigorous international standards in ethical and sustainable production.

India’s first steel facility to receive global certification for meeting rigorous international standards in ethical and sustainable production.

The first integrated steel plant in the world to be honored with the highest global award for excellence in Total Quality Management (TQM).

The first integrated steel plant in the world to be honored with the highest global award for excellence in Total Quality Management (TQM).

Product Line
Comprehensive Steel Product Range

From hot rolled coils to TMT bars, Vijayanagar Works delivers high-quality steel designed for diverse industrial applications.

Hot Rolled Steel

Hot Rolled Steel

Hot rolled coils, plates and sheets engineered for heavy fabrication, machinery, structures and infrastructure applications.

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Cold Rolled Steel

Cold Rolled Steel

CRCA coils and sheets deliver superior surface finish and formability for appliances and light fabrication needs.

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Galvanised Steel

Galvanised Steel

Zinc-coated for corrosion resistance, widely used in appliances and construction.

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Galvalume Steel

Galvalume Steel

JSW Galvalume offers superior corrosion resistance and long-term durability, ideal for roofing, cladding and high-performance building applications.

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Colour Coated Sheet

Colour Coated Sheet

Premium Colour Coated Steel for Durable, Aesthetic Solutions

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TMT Bars

TMT Bars

India’s Purest, Strongest TMT Bars for Safer, Lasting Structures

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Wire Rods

Wire Rods

Versatile rods used in engineering, construction, and fastener manufacturing.

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DOWNLOADS & POLICIES

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Access key documents, policies, certifications, and reports related to Vijayanagar Works.

All Policies

IATF - 16949 Certificate - HSM1 - 2025 IATF - 16949 Certificate - HSM2 - 2025 ISO 9001:2015 ISO 14001:2015 ISO 45001:2018 NABL certificate CMRT May-2025 DOP_01_ Grade S235JR DOP_02_ Grade S235J0 DOP_03_Grade S235J2 DOP_04_Grade S275JR DOP_05_Grade S275J0 DOP_06_Grade S275J2 DOP_07_Grade S355JR DOP_08_Grade S355J0 DOP_09_Grade S355J2 DOP_38_Grade S235JR IATF CRM (Validity 11.05.2027) Responsible Steel (Validity 17.05.2028) Leed (Issue date 14.05.2025) - Coated Leed (Issue date 14.05.2025) - Long Products Leed (Issue date 5.05.2025) - CRCA Leed (Issue date 14.05.2025) - CRNO Leed Declaration - HRPO Leed Declaration - HRC Plate Sheet Leed Declaration - HRC REACH (Issue date 5.05.2025) CRCA Product REACH (Issue date 14.05.2025) CRNO REACH (Issue date 14.05.2025) Coated Product REACH (Issue date 6.05.2025) ROH's (Issue date 5.05.2025) CRCA Product ROH's (Issue date 14.05.2025) CRNO ROH's (Issue date 14.05.2025) Coated Product ROH's (Issue date 6.05.2025) IRS Works Approval Certificate ISO 50001:2018 SA8000 2023-2026 STH W0 FB 320 AD2000 W0 Certificate Zertifikat Certificate

Hindi

Quality Policy Hindi Version Environment Policy Hindi Version Occupational Health and Safety (OHS) Policy Hindi Version Energy Policy Hindi Version

English

Quality Policy English Version Environment Policy English Version Occupational Health and Safety (OHS) Policy English Version Energy Policy English Version

Kannada

Quality Policy Kannada Version Environment Policy Kannada Version Occupational Health and Safety (OHS) Policy Kannada Version Energy Policy Kannada Version

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