Dolvi Works

Coastal Integrated Steelmaking Excellence

Strategically located on the west coast, Dolvi Works anchors JSW Steel’s growth with Conarc technology, compact strip production and port-based logistics. The plant is expanding from 10 to 15 MTPA to meet rising demand for high-value steel.

Dolvi, Maharashtra

Location

1994

Commissioned

10 MTPA

Total Capacity

WHAT SETS US APART
Built for Scale and Connectivity

A coastal manufacturing hub supporting efficient production and global exports.

Brownfield & Greenfield Expansion

Strategic brownfield and greenfield expansion projects have increased Dolvi Works’ steelmaking capacity to a robust 5.0 MTPA.

Technology & Operations

Technology & Operations

Technology Powering Dolvi Works

Technology at Dolvi Works blends advanced steelmaking with end-to-end digital transformation. Conarc and CSP enable efficient thin-slab production, while AI, IoT and real-time analytics power logistics, raw-material optimisation and emissions control. As capacity grows toward 15 MTPA, digital initiatives under Project Sampark and Smart Iron Zone ensure cost-efficient, safe and low-carbon steel production for diverse sectors.

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Sustainability & Community Impact
Building a Greener Coastal Future

Dolvi Works combines environmental protection, water conservation and social development to create long-term value for people and the planet.

Sustainability Initiatives
Waste to Wealth
Going Green

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Biodiversity & Land

Biodiversity & Land

Dolvi Works leads coastal biodiversity restoration through large-scale mangrove plantations, supporting carbon capture, habitat protection and ecological balance.

No Net Loss of Biodiversity

No Net Loss of Biodiversity

Through science-led planning and restoration, Dolvi Works follows a “No Net Loss” approach to protect ecosystems alongside industrial growth.

Water Management & ZLD

Water Management & ZLD

With zero liquid discharge systems, Dolvi Works treats and recycles all wastewater, supported by rainwater harvesting and reuse initiatives.

Water Conservation

Water Conservation

Rainwater harvesting, desalination and recirculation systems at Dolvi Works significantly reduce freshwater dependency across operations.

Waste & Circularity

Waste & Circularity

Steel slag at Dolvi Works is converted into paver blocks and road materials, advancing circular economy and waste-to-value practices.

Energy & Emissions

Energy & Emissions

Dolvi Works recovers waste heat and gases for power, explores green hydrogen and steadily reduces CO₂ intensity under the SEED programme.

Air Quality Management

Air Quality Management

Advanced dedusting and desulphurisation systems at Dolvi Works keep particulate emissions well below regulatory limits.

Greenbelt Development

Greenbelt Development

Over 250 acres of greenbelt and mangrove plantations around Dolvi Works enhance air quality and strengthen coastal ecosystems.

Community Needs & CSR

Community Needs & CSR

Dolvi Works designs CSR programmes based on social impact studies, addressing local priorities in water, skills, health and infrastructure.

Health & Well-being

Health & Well-being

Initiatives like Project Humraahi provide health check-ups and counselling, improving safety and well-being for workers and communities.

100% Solid Waste Utilisation Achieved

Circular Economy Approach

Circular Economy Approach

Dolvi Works follows a circular economy model, where industrial by-products are reused across the value chain to maximise resource efficiency.

Blast Furnace Slag Utilisation

Blast Furnace Slag Utilisation

Blast furnace slag is processed and supplied to cement and infrastructure projects, reducing CO₂ emissions and dependence on natural resources.

Coke Oven Gas Recovery

Coke Oven Gas Recovery

Coke oven gas is captured and reused for power generation, lowering fossil fuel consumption and improving overall energy efficiency.

Iron-Bearing Dust & Mill Scale

Iron-Bearing Dust & Mill Scale

Iron-rich dust and mill scale are recycled into sinter and blast furnace feed, reducing waste and improving raw material recovery.

Metal Recovery Plants

Metal Recovery Plants

Dedicated metal recovery plants extract reusable metals from solid waste streams, minimising landfill disposal and material loss.

Fly Ash Utilisation

Fly Ash Utilisation

Fly ash is reused in road construction and land reclamation, supporting infrastructure development and reducing environmental impact.

Zero Waste to Landfill

Zero Waste to Landfill

Through segregation, recycling and continuous audits, Dolvi Works achieves near-zero waste to landfill across operations.

Digital Waste Management

Digital Waste Management

Digital systems like Project Sampark optimise waste logistics, improve traceability and enhance safety across waste handling processes.

Resource Efficiency Measures

Resource Efficiency Measures

Condensate recovery and fuel optimisation initiatives improve resource efficiency while reducing energy consumption and operating costs.

High Recycling Performance

High Recycling Performance

Dolvi Works achieves up to 99.98% waste recycling and reuse, setting a benchmark for resource-efficient steel manufacturing in India.

Decarbonisation & Energy Efficiency

Decarbonisation & Energy Efficiency

Dolvi Works cuts emissions by using waste gases for fuel, energy-efficient systems and integrating renewable power across operations.

Renewable Energy Integration

Renewable Energy Integration

Hybrid solar and wind capacity supports Dolvi Works’ transition to cleaner energy, reducing dependence on conventional power sources.

Water Conservation & ZLD

Water Conservation & ZLD

Advanced water treatment enables total reuse and recycling, ensuring zero liquid discharge and minimal freshwater consumption.

Waste Management & Circular Economy

Waste Management & Circular Economy

Dolvi Works follows a circular economy model, maximising recycling and targeting zero waste to landfill across processes.

By-Product Utilisation

By-Product Utilisation

Blast furnace and EAF slag are fully reused in cement and construction, turning industrial by-products into valuable resources.

Material Transport Efficiency

Material Transport Efficiency

A pipe conveyor system replaces diesel trucking, cutting dust, traffic and carbon emissions during raw material transport.

Air Quality Control

Air Quality Control

Modern pollution control systems and real-time emission monitoring ensure air quality well within regulatory standards.

Biodiversity & Afforestation

Biodiversity & Afforestation

Large-scale mangrove restoration and tree plantations enhance biodiversity, protect coastlines and support natural carbon capture.

Milestones

Defining Moments of Dolvi Works

The third lime calcination plant was commissioned with a 600 TPD capacity
2013
The third lime calcination plant was commissioned with a 600 TPD capacity
Railway sliding was commissioned to handle a capacity of 1.0 MTPA
2013
Railway sliding was commissioned to handle a capacity of 1.0 MTPA

Awards and Recognitions

A prestigious national recognition for outstanding initiatives in eco-friendly industrial practices and large-scale resource conservation.

A prestigious national recognition for outstanding initiatives in eco-friendly industrial practices and large-scale resource conservation.

One of the highest international accolades for exemplary commitment to occupational health, safety, and workforce well-being.

One of the highest international accolades for exemplary commitment to occupational health, safety, and workforce well-being.

Honored at the National Excellence Practice Competition for pioneering Industry 4.0 and digital transformation in steel manufacturing.

Honored at the National Excellence Practice Competition for pioneering Industry 4.0 and digital transformation in steel manufacturing.

Product Line
Integrated Flat and Long Steel Products

Dolvi Works manufactures hot rolled, cold rolled, and coated steel products supporting domestic and export markets.

Hot Rolled Products

Hot Rolled Products

Hot rolled coils, plates and sheets engineered for heavy fabrication, machinery, structures and infrastructure applications.

Cold Rolled Products

Cold Rolled Products

CRCA coils and sheets deliver superior surface finish and formability for appliances and light fabrication needs.

TMT Bars

TMT Bars

India’s Purest, Strongest TMT Bars for Safer, Lasting Structures